Coiled Tubing Punch Gas-lift Successful Application Case

For an offshore highly deviated water-producing gas well that could not restart after shut-in, ASBR used coiled tubing punching with isolation packers, gas-lift mandrels, and running/retrieval tools to establish multistage gas-lift access and support liquid unloading and production recovery.

Completion stimulation successful application case

CT punch gas-lift recovery in a highly deviated gas well

Late-life production had reduced formation energy and liquid-carrying capacity, and conventional flowback and foaming measures could not restore stable production after shut-in. ASBR applied CT punch gas lift to establish deep unloading access inside the existing production string without pulling tubing.

Application: offshore highly deviated water-producing gas well, liquid loading, restart difficulty after shut-in.
Job package: CT punch tool, isolation packer, gas-lift valve mandrel, running/retrieval tools, and high-pressure gas source.
Field objective: keep the existing production tubing in place while establishing multistage unloading access.
Lateral lengthApprox. 600 m
Deviation settingHigh deviation
Max punch depth3470 mMD
Gas-lift stagesThree stages
Unloading reference246 m3/d

Challenge

Declining reservoir pressure, water encroachment, and liquid loading prevented stable restart. The target interval was highly deviated, so the operation had to address reach, gas-source pressure, casing collapse resistance, temperature, offshore well control, and the integrity of the existing completion string.

Tools and process

ASBR conveyed the punch tool by coiled tubing to create annulus-to-tubing gas-lift communication inside the production string. Isolation packers, gas-lift mandrels, running tools, and retrieval tools were used to support staged punching, isolation, valve docking, and pressure verification.

Field execution

The operation followed a staged workflow: drift run, lower packer setting, CT punching, upper gas-lift assembly insertion, hanging and sealing verification, tool release, and repeated deployment for the next gas-lift stage. Key controls included connector pull test, pressure-control equipment test, slow pass through the downhole safety valve, setting pressure, seal verification, and retrieval contingency.

Application result

After the operation, a multistage gas-lift unloading path was established inside the wellbore, supporting deep liquid unloading, restart, and production recovery. The approach avoided pulling the original production tubing and integrated CT conveyance, punching, isolation, valve docking, and pressure verification into a repeatable offshore gas-well recovery workflow.

Review value

This case shows that CT punch gas lift is not only a planning concept. It can be executed in highly deviated wells with deep targets and completion constraints, providing a practical engineering option for water-producing gas wells affected by liquid loading.